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Water heater relay (and a contactor if needed)

Up to 2500 W the Shelly Pro 1PM relay (or the plain Pro 1) switches the water heater directly; for a bigger heater it switches a contactor, and the contactor switches the heater. The heater's own protection stays either way. An electrician's job, about 30 minutes.

This step works on the mains: only a qualified electrician may do it.

A short video of this guide is coming.

Up to 2500 W: the relay switches the heater directly L, N breaker Shelly Pro 1PM I → O thermostat heater Above 2500 W: the relay drives a contactor L, N breaker contactor 2P 25 A, 230 V thermostat heater O → A1 (coil) Shelly Pro 1PM A2 → N
1

Is a contactor needed?

Check the heater's rating plate and its breaker. Not needed if the heater is single-phase, at most 2500 W (about 11 A) and on a breaker of at most 16 A; most 80–120 litre heaters are like that. Needed above 2500 W (e.g. 3 kW), for a three-phase heater, or on a breaker above 16 A.

2

Why 2500 W?

The Pro 1PM (and Pro 1) contact is rated 16 A, but the heater draws full current for hours inside a closed enclosure. Up to 2500 W (about 70% of the rating) contact wear and heating stay well within limits; above that a contactor gives a longer life and headroom.

3

Direct wiring (up to 2500 W)

The heater's phase conductor runs after the breaker through the relay contact (I → O); neutral and earth go straight to the heater. The relay supply (L, N) can come from the same breaker. The heater's thermostat and safety cut-out stay in the circuit unchanged.

4

With a contactor (above 2500 W)

A 2-pole (3–4-pole for three-phase), 25 A installation contactor with a 230 V coil in the heater's supply, after the breaker. The relay output (O) goes to coil A1, A2 to neutral: the relay itself carries no heater current.

5

Controlled night circuit

If the heater is on the controlled night circuit, it has no power in the daytime. Daytime supply from the normal circuit must follow the utility's rules; agree it with the customer.

6

Test

Switch the relay on in the app: the heater heats (if its thermostat allows); with a contactor it pulls in too. Switch it off: it releases. With a Shelly Pro 1PM the heater's power shows in the app too.

Connecting…